Bespoke Sideboard Using Traditional Cabinet Making Techniques

Walnut Sideboard - front view
Walnut Sideboard - cutlery drawer
Walnut Sideboard - end detail
Walnut Sideboard - top end
Bespoke Sideboard - front view
Bespoke Sideboard - cutlery drawer
Bespoke Sideboard - end detail
Bespoke Sideboard - top end

This bespoke sideboard was commissioned by a client who wanted a piece of furniture made using traditional cabinet making techniques throughout, so it would be an heirloom piece, to be passed on to his children. It was developed for a specific space within the clients dining room, to hold the family silverware and crockery.

The sideboard took inspiration from the architecture of a Japanese temple roof, as the client has lived in Japan for many years, where he met his wife. This idea is realised through the cabinet tops upward flowing curved chamfers on both sides, as well as the mirrored oblique grain patterns of the sideboard doors.

From the beginning of this project the emphasis was on craftsmanship and honesty of construction through the use of exposed joints. The tapering legs and through wedged tenons give weight and solidity, countered by the flowing grain direction on the drawer fronts and under arching chamfer on its top.

The sideboard’s design allows a comparison between the carefully selected timbers, highlighting the striking contrast between the rich Black Walnut and the light Sycamore. The simplicity and honesty of the design result in a strong, yet elegant statement.

Materials: American Black Walnut and Sycamore
Dimensions: L:2250mm H:980mm W:550mm
Finish: Oil
Guide Price: Please enquire

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Bespoke Sideboard - front view Bespoke Sideboard - cutlery drawer Bespoke Sideboard - end detail Bespoke Sideboard - top end
Bespoke Sideboard - front view
Bespoke Sideboard - cutlery drawer
Bespoke Sideboard - end detail
Bespoke Sideboard - top end

Keepsake Box - Handmade Wooden Boxes

Jewellery Box - side view
Jewellery Box - from above
Jewellery Box - above open
Jewellery Box - open detail
Jewellery Box - side view
Jewellery Box - from above
Jewellery Box - above open
Jewellery Box - open detail

Where better to keep your precious items than in a beautiful handmade keepsake box?

The design of this piece references a Japanese roof with its downwards running lines on the top. The simplicity of the design shows off the contrast between the dark Bog Oak and the lighter Brown Oak

Bog Oak is a rare wood that has been buried in peat bogs and preserved from decay for thousands of years. The wood is stained dark brown/black by tannins in the acidic bog water. The complexities in removing and drying this type of oak make it one of the most luxurious and expensive timbers in the world.

We can make bespoke keepsake boxes to order in sizes and timbers to suit your requirements and preferences. Please enquire to discuss timber and inlay combinations.

Materials: Bog Oak, Brown Oak
Dimensions: L:290mm W:130mm H:75mm
Finish: Oil
Guide Price: Please enquire

Enquire...

Keepsake Box - side view Keepsake Box - from above Keepsake Box - above open Keepsake Box - open detail
Keepsake Box - side view
Keepsake Box - from above
Keepsake Box - above open
Keepsake Box - open detail

The Finished Walnut Sideboard - A Bespoke Creation

Walnut Sideboard - Front

From the beginning of this project the emphasis on craftsmanship and honesty in its construction through exposed joints and use of grain direction was at the forefront of the design of this walnut sideboard.

Sideboard Drawers and Doors

With tapering legs and through wedged tenons giving weight and solidity, countered by the use of grain direction on it drawers and under arching chamfer on its top. All accentuate the Japanese Temple feel to the piece.

Bespoke Sideboard - End View

 

Walnut Sideboard - Cutlery Drawer

The centre drawer laid out for silverware with sycamore and dark navy baize placements.

Dovetail detail

The scooped division between the drawers allows a passing glimpse of the through dovetails, which leads down to the sculpted tapering handles.

Sideboard Door Handles

 

Finishing a Bespoke Sideboard with Osmo Oil

Every surface, panel, door and leg was sanded through the grits to 180g during the making of the sideboard. Now I sanded again starting at 180g working up to 320g.

Door panel laid out for sanding

Everything was given one coat of Osmo polyx oil 3032 and left for 10 minutes, so the oil penetrates into the  walnut, then any surplus oil was wiped off.

Sideboard carcass oiled up with osmo polyx oil

Twenty four hours later, I rubbed down every surface again; this time with 400g paper and applied a second coat of Osmo oil.

Veneered panels drying between coats

This process was repeated using 0000 fine steel wool, in between the coats of Osmo, until four coats of oil was applied to all surfaces and five to the top.

Door panels getting another coat of osmo oil

 

Closer view of the veneered door panel final finishing

After the oiling was complete, it was left for five days in the finishing room.

Finished sideboard components in drying room to cure

The final job was to polish every screw head on the back panel before taking the sideboard to the photographer and then wrapping it for delivery.

 

The Final Stages of a Bespoke Wooden Sideboard

The walnut top, which was jointed and left to settle for more than a month, was sanded and cut to size.

Jointed walnut top laid on the sideboard

The curves which gives the top its 'lift' were marked on and the excess  material was removed with a number of spokeshaves and a hand plane. A small pencil round detail was added, with a small block plane, to take the sharpness of the corners.

Curved chamfered edges on the walnut top

 

Discussing detail of the door handles

Yours truly fitting the doors and discussing the handle details with a friend I trained with.

Angled chamfer on door handle ends

Here I added a little angle cut detail to the door handles. Small details like this really add to the piece.

Bespoke sideboard with the top fitted

 
Fully assembled!

 

Fitting Drawers to a Handmade Sideboard

During the glue up process the drawers are checked for square. Then the clamps are removed and the drawers laid on a flat surface for the glue to set.

Drawer clamped up for gluing

The following day I started fitting the drawers, by planing of the excess material on the sides, starting at the back and working forwards.

Sycamore drawer side panel

...until the ends fit like below. Then it was a matter moving forward along the drawer sides removing more excess material.

Test fitting drawers

And repeating the process on all the drawers until the were all fitting snugly.

Sideboard drawers in place

 

Prepping the Oak drawer bottoms

After that I prepped the quarter sawn Oak for the drawer bottoms, which had been glued up a few weeks earlier and left to settle.

Fitting drawer bottoms with sycamore muntins

Fitting the drawer bottoms with a sycamore centre drawer muntin.

Drawer fronts after planing and cleaning

I then planed and cleaned up the front of the drawers to get a complete view of the through dovetails. All the drawers were then disassembled and sanded. Finally all the internal surfaces were waxed, polished and the drawers reassembled.

 

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